Adding a patch to your beanie is a simple way to show off your personality, promote your brand, or highlight a cause you care about. Whether you’re using an embroidered logo, woven design, or custom shape, sewing on a patch ensures it stays secure through everyday wear. Learn how to sew a patch on a beanie with these easy steps from American Patch and add a unique, personalized touch to your favorite hat.
What You’ll Need
- Your patch (embroidered, woven, or PVC)
- Beanie (knit or fleece works best)
- Needle and thread (choose a color that matches your patch border)
- Scissors
- Pins or fabric clips (optional but helpful)
- Thimble (to protect your fingers)
Step 1: Choose the Patch Placement
Decide where you want your patch to sit on the beanie. Popular options include the front center, side, or cuff. Lay your patch flat and adjust the placement until it looks balanced. If you’re unsure, try on the beanie and use a mirror to visualize it.
Step 2: Secure the Patch
Use straight pins or small fabric clips to hold the patch in place. This will help prevent shifting while you sew. For knit beanies, be careful not to stretch the fabric too much, or the patch may pucker once it’s attached.
Step 3: Thread the Needle
Cut about 18 inches of thread and tie a small knot at one end. If your patch has a thick border, a sturdy needle works best. Double up the thread for added strength, especially if your beanie will get frequent use.
Step 4: Start Stitching
Begin stitching from the inside of the beanie to hide the knot. Use small, even stitches around the edge of the patch, making sure to pierce both the patch border and the beanie fabric. A simple whip stitch or running stitch works perfectly for this project. Continue around the entire perimeter, keeping the patch smooth and flat as you go.
Step 5: Tie It Off
Once you’ve sewn all the way around, tie a secure knot on the inside of the beanie. Trim any excess thread carefully. Smooth out your beanie and admire your new custom look.
Tips for Best Results
If your patch is iron-on, you can lightly heat it first to tack it in place before sewing for extra security. For thick or lined beanies, consider using a thimble to push the needle through more easily. Match your thread color to the patch edge for a clean, professional look.
Reach Out to American Patch to Create Your Own Custom Patch
Before you start stitching, make sure you have the perfect patch design. At American Patch, we create high-quality custom embroidered, woven, and printed patches that look amazing on beanies, jackets, backpacks, and more. Whether you’re adding your brand logo or personal artwork, we can help bring your idea to life. Contact American Patch today to get a free quote for your patch design, or if you’re still not sure how to sew a patch on a beanie.
