Custom patches have become a popular way for businesses, organizations, teams, and individuals to showcase branding, commemorate events, or add personality to apparel and accessories. From uniforms and promotional merchandise to fashion and collectibles, patches offer a durable and visually appealing solution. However, not all patches are the same. Understanding the different styles of patches available can help you choose the right option for your specific needs.
Common Patch Styles Available
Embroidered Patches
Embroidered patches are one of the most traditional and widely recognized patch styles. They are made by stitching threads onto a fabric backing to create a textured, raised design. While embroidered patches may not capture extremely small details as precisely as other styles, they remain a go-to option for many organizations due to their timeless appeal and reliability.
Best for:
- Logos with bold shapes and limited fine detail
- Uniforms, jackets, hats, and bags
- Classic or vintage looks
Advantages:
- Durable and long-lasting
- Professional appearance
- Works well with high-contrast designs
Woven Patches
Woven patches use thinner threads woven tightly together, allowing for more detailed designs than embroidery. Unlike embroidered patches, woven patches have a flatter surface. If your design includes fine lines or small lettering, woven patches are often a better choice than embroidered patches.
Best for:
- Small text or intricate designs
- Detailed logos or artwork
- Sleek, modern branding
Advantages:
- High-resolution detail
- Smooth finish
- Lightweight and flexible
PVC (Rubber) Patches
PVC patches are made from soft, flexible plastic material and are molded rather than stitched. This gives them a three-dimensional appearance and makes them extremely durable. PVC patches are ideal for harsh environments and heavy use, offering longevity where fabric patches may wear down.
Best for:
- Outdoor gear and tactical use
- Military, law enforcement, and first responders
- Brands seeking a bold, modern look
Advantages:
- Waterproof and weather-resistant
- Fade-resistant colors
- Unique 3D texture
Chenille Patches
Chenille patches are known for their soft, fuzzy texture and are commonly seen on varsity jackets and letterman apparel. They are created using looped yarns for a plush appearance. Because chenille patches are bulkier, they are best suited for larger designs rather than intricate logos.
Best for:
- School apparel and sports teams
- Retro or collegiate designs
- Large, simple lettering or shapes
Advantages:
- Eye-catching texture
- Classic athletic style
- Comfortable feel
Leather Patches
Leather patches provide a premium, rugged aesthetic and are often used in fashion and lifestyle branding. They can be genuine leather or faux leather depending on preference and budget. Leather patches work best with simple, stamped, or engraved designs rather than colorful artwork.
Best for:
- Hats, denim, bags, and accessories
- Outdoor or heritage brands
- Minimalist logos
Advantages:
- Upscale appearance
- Durable material
- Unique texture and feel
Sublimated (Printed) Patches
Sublimated patches use dye-sublimation printing to apply full-color images directly onto fabric. This allows for photo-quality designs and color gradients. While sublimated patches may not have the textured depth of embroidery or PVC, they excel in visual complexity.
Best for:
- Photographic images
- Highly detailed, colorful artwork
- Promotional or commemorative patches
Advantages:
- Unlimited color options
- Sharp detail and gradients
- Lightweight design
Iron-On, Sew-On, and Hook & Loop Backings
Beyond patch style, backing options also matter. Choosing the right backing ensures your patch stays in place and functions as intended.
- Iron-On: Easy to apply, ideal for casual use
- Sew-On: Most secure and long-lasting
- Hook & Loop: Removable and popular for tactical or uniform applications
How to Choose the Right Patch Style
When choosing a patch style, it’s important to think about the complexity of your design, where and how the patch will be used, the texture and overall look you want to achieve, as well as your budget and order quantity. Each type of patch offers distinct advantages, and selecting the right option can enhance the visual impact and effectiveness of your branding or project.
Get a Custom Patch Quote from American Patch
With so many patch styles available, working with an experienced company makes all the difference. American Patch offers high-quality custom patches in a wide range of styles, materials, and backing options to match your exact needs. Whether you’re creating patches for uniforms, promotions, or personal projects, our team can help bring your design to life. Contact American Patch today to get a free quote and start designing the perfect patch for your brand or organization.